Custom Vape Packaging for Vape Pens, Cartridges and E-Liquid
Good packaging does more than put a product in a box. It keeps the product protected, gives customers a clear first impression and helps a brand look professional.
For vape businesses, this matters because most products are small, and many need to be kept securely in place during storage and delivery. Custom Vape Packaging can be made around the actual size and shape of your product, rather than making you work around a standard box.
Whether you’re packaging vape pens, cartridges, disposable devices or e-liquid bottles, you can choose the box style, material, size and finish that suits your product.
Why Choose Custom Vape Boxes?
A box that’s too large can leave a product moving around inside. One that’s too small may not provide enough room for the product or its accessories. Custom sizing helps solve both problems.
The packaging can be designed to give the product a snug fit while still leaving enough room for an insert or other protective components where needed.
There’s also the appearance to think about. Your box is often the first physical part of your product that a customer sees. Clean printing, a well-chosen finish and a sensible layout can make a big difference without making the packaging unnecessarily complicated.
Packaging Designed Around Your Vape Product
Every vape product has its own dimensions, so there isn’t one box that works for everything.
A slim vape pen might need a narrow folding carton, while several cartridges may need a larger box with separate sections. E-liquid bottles can also be packaged in cartons made to their specific measurements.
You can choose from different box styles depending on what you’re packing, including:
- Vape pen boxes
- Vape cartridge boxes
- E-liquid boxes
- Disposable vape boxes
- Vape sample boxes
- Drawer-style vape boxes
- Printed boxes with window features
- Premium rigid vape packaging
The structure can then be adjusted to suit the product instead of relying on a one-size-fits-all solution.
What Size Vape Box Do You Need?
The easiest way to get the right size is to measure your product first.
You’ll need the length, width and height. If you’re adding an insert, leaflet or another component inside the box, that needs to be considered too.
For instance, a small vape pen may only need a compact carton, while a multi-product pack will naturally require more space. The aim is to avoid unnecessary empty space while still allowing the product to be packed safely.
If you’re unsure about the dimensions, providing the product measurements or packaging requirements is a good starting point for choosing the right structure.
Can Vape Boxes Have Inserts?
Yes. Inserts are useful when you don’t want the product moving around inside the box.
A cardboard insert can be shaped to hold a vape pen, cartridge, bottle or accessory in position. Apart from providing extra support, it can also make the inside of the packaging look much neater.
For products that need individual compartments, dividers can be added to separate each item.
Which Materials Can Be Used?
The material you choose will depend on the product and the type of packaging you want.
Paperboard and cardboard are common choices for printed folding cartons because they’re versatile and work well with different box styles. If you need a more substantial presentation, rigid board may be considered. Corrugated board can be useful when additional strength is important.
The right choice comes down to things such as product weight, box structure, handling, shipping and the finish you want.
Make Your Packaging Look the Part
There’s no need to cover every inch of a box with graphics. A well-planned design can often do more with less.
Your packaging can include your brand colours, product details, artwork and other information relevant to the product. Depending on the style you’re after, finishes such as matt, gloss, embossing, debossing, spot UV or foil can add another layer of detail.
For a simple everyday product, straightforward printed packaging may be all you need. For a premium range, a more detailed structure and finish can give the box a different feel.
Vape Packaging for UK Businesses
If you’re selling vape products in the UK, packaging isn’t simply about making the box look good. Certain vaping and e-cigarette products are subject to UK requirements covering areas such as product information, warnings and labelling.
The exact requirements depend on the product and how it is being supplied, so it’s important to check the rules that apply to your particular product before finalising the artwork.
This is especially worth considering before printing a large quantity. Getting the design right at the beginning can save time, money and unnecessary reprints later.
How Does Custom Vape Packaging Work?
Getting your boxes made can be fairly straightforward.
Start with the product. Share the measurements and let the packaging design work around them.
Choose the structure. Decide whether a standard folding carton, drawer box, rigid box or another format is more suitable.
Pick the material. The board should match the product, handling requirements and overall presentation.
Add your artwork. Include your branding, product information and any required details.
Check the proof. Make sure the dimensions, artwork and information are correct before production begins.
Once everything is approved, the boxes can move into production.
Why Invest in Custom Packaging?
A good box doesn’t have to be flashy. It needs to do its job properly.
For vape businesses, that means keeping the product secure, presenting it neatly and giving customers packaging that feels appropriate for the product inside.
Custom packaging can also help you avoid unnecessary empty space, make better use of inserts and create a consistent look across different products in the same range.
That’s particularly useful when a business sells several vape products with different sizes or formats.
Order Custom Vape Packaging
Looking for packaging for vape pens, cartridges, disposable devices or e-liquid? Start with the product dimensions and choose a box structure that fits what you’re actually selling.
From simple printed cartons to packaging with inserts and specialist finishes, customize boxes can provide options based on your product size, packaging requirements and preferred appearance.
